
Mark a Brogger
- Asset Integrity Assurance Specialist
- Houston, TX
- Member Since Apr 02, 2023
Mark a. Brogger, PE
Corrosion Control / Integrity & Reliability / Capital & Maintenance Projects / O&M / QA & QC / Mechanical / Design / Welding / Onshore & Offshore Professional
Plants ● Refineries ● Stations ● Terminals ● Manufacturing
Pipelines ● Production/Gathering ● Transmission/Transportation ● Distribution
Facilities ● Platforms ● Equipment ● Utilities ● Structures
Upstream, Midstream & Downstream ● Onshore ● Topsides/Subsea/Deep-Sea
Projects, SME/TA, Engineering, Technical, Program Development, Oversight,
Supervision & Project/Program Management
Materials & Corrosion SME – Integrity & Reliability SME/TA – Lead/Sr. Engineer – Team Individual Contributor Corrosion Control Director – Corrosion, Engineering & Technical Services Supervisor
Project Engineer/Manager – Specialized Programs Lead/Manager
Design – Projects – O&M – Construction – Fabrication – Inspection – Commissioning
Risk Management – Integrity & Reliability Assurance Reviews/Audits
QA/QC – Standards, Codes & Regulations Compliance – Global Engineering Practices
Procedures – ITPs – Standards – Specifications – Contracts
All Aspects of Corrosion Control Including: Standard & Specialized Coatings & Insulation – Cathodic Protection
Surface & Heat Treatments – Materials Selection – Internal Corrosion – SCC – ILI Reviews
Corrosion/Failure Investigations & Evaluations
Welding – NDT – Thermal Spray – Mold Injection & Extrusion Applications – Other Thermal Applications
Instrumentation & Controls
Experienced, Knowledgeable, Successful, Practical, Helpful, Diverse, Versatile, Adaptable, Problem Solving, Program Building & Innovative Achiever – Strong Contributor & Valued Team Member
2012 - 2015 Asset Integrity Assurance Specialist (SME/TA) – Shell Pipeline Company – SPLC Reliability & Integrity – Houston, Texas
2009 - 2012 Materials & Corrosion Specialist (SME) – ExxonMobil Development Company as Dedicated Full-Time Contract Consultant To EMDC Under Air Energi – EMDC Materials & Corrosion – Houston, Texas & Overseas
2002 - 2009 Corrosion Control Director, Supervisor & Lead Engineer / Maintenance Specialist (SME) – ConocoPhillips Pipe Line Company – Pipeline Integrity & Reliability – Ponca City, Oklahoma
1998 - 2002 Senior Refinery Project/Area Engineer (also Projects Corrosion & Welding Advisor/ Specialist) – Phillips 66 – Borger, Texas
1994 - 1998 Project Engineer & System Engineer / Risk Management (also Corrosion & Welding Advisor/Specialist) – US DOE Pantex Plant – Amarillo, Texas
1992 - 1994 Mechanical Utilities Engineer / O&M Oversight (also Corrosion & Welding Advisor/Specialist) – US DOE Los Alamos National Laboratory – Los Alamos, New Mexico
1989 - 1992 Technical Services Supervisor / Senior Pipeline Operations Engineer (also Corrosion,
Projects & Inspection Manager/Supervisor/Engineer & Welding Advisor/Specialist) – Gas
Company of New Mexico & Sunterra Gas Gathering / Processing – Bloomfield, New Mexico
1985 - 1988 Gas Distribution Engineer / Engineering & Inspection Program Supervisor (also
Project Engineer/Manager & Contributor to Corrosion & Welding Programs) – City of Las Cruces
& Rio Grande Natural Gas Association – Las Cruces, New Mexico
1980 - 1985 Field Projects Construction/Operations Engineer (also Contributor/Inspector for Corrosion & Welding Programs) – Colorado Interstate Gas Company – Amarillo, Texas & Powell, Wyoming
o B.S. Civil Engineering – Colorado State University
o Texas & New Mexico Registered Professional Engineer (PE)
o NACE Certified Cathodic Protection Specialist, Coating Inspector – Level 3 with Marine & Bridge, OCAT Technician, Internal Corrosion Technologist & Various Other Certifications (NACE Corrosion Control in the Refining Industry Courses & Many Other Courses)
o AWS Certified Welding Inspector (CWI)
o Piping, Pipelines, Tanks, Vessels, Equipment, Structures, Coatings, Insulation/CUI, Cathodic Protection, AC/Lightning, Materials, Internal Corrosion, SCC, Welding & Much more
o T-HUET & TWIC
2012 - 2015 Asset Integrity Assurance Specialist (SME/TA) – Shell Pipeline Company – SPLC Reliability & Integrity – Houston, Texas
Asset Integrity Assurance Specialist Responsible for all aspects of Corrosion Control and Asset Integrity & Reliability for Projects, Construction, QA/QC & Programs related to Corrosion Control & various other aspects, covering all North America Midstream & Downstream pipeline, terminal, plant, station & platform assets Onshore & Offshore. Additionally, provided technical oversight and support for all of the pipeline & terminal assets in Canada, as well as some assets in Argentina.
· Performed as SME & TA for Asset Integrity Assurance Programs as a member of highly productive Projects, Engineering/Technical & O&M Teams
· Greatly advanced & strengthened the SPLC overall Coatings, Insulation, CUI, PFP, TSA, Splash Zone Coating & Elastomers, Polymer Coatings, Fusion Bonded Coatings, Paints & Liquid Applied Coatings, Cathodic Protection, Internal Corrosion & the various other Corrosion Control & Asset Integrity & Reliability Programs, across the US, Canada & the Gulf of Mexico. Those activities covered numerous pipelines, terminals, plants, platforms & associated facilities, while handling an extremely full complement of record breaking levels & numbers of Capital Projects & Special Maintenance Projects. Simultaneously covered various other O&M programs, projects, efforts & initiatives (amounting to hundreds of projects, programs, efforts & initiatives throughout North America & other locations).
· A number of the various projects were joint efforts with other majors, for which full Corrosion Control support was also provided through my role
· Capital & Maintenance projects supported were between 150 and 200, in addition to each of my other assignments
· Worked with Project Teams for assurance of appropriate application of Shell engineering standards & required codes of practice, including appropriate QA/QC
· Worked with Operations staff to assure appropriate application of asset management controls
· Created, rewrote, modified & updated large numbers of Corrosion Control related DEP (Global Engineering Practice), Standards, Guides, Procedures, ITP’s, Specifications & various other governing documents establishing strong foundational program documents throughout
· Reviewed & approved all submissions of Projects Corrosion Control Plans, Designs, Documents & Drawings & worked with Projects throughout each project phase to optimally address all associated corrosion mitigation, integrity & reliability, QA/QC, and monitoring provisions
· Coordinated &/or provided all Corrosion Control design aspects associated with each project, along with those associated with other areas
· Responsible for all Corrosion Assurance Reviews throughout Canada, along with all associated/resulting Projects, Programs and O&M initiatives
· Provided Engineering/Technical support for Project Engineers & Construction Personnel
· Provided Quality Assurance support for vendor/provider selection & management
· Fully responsible overall for the Coatings Programs & Insulation/CUI Programs
· Participated in Corrosion/Failure Mechanism investigations & evaluations
· Provided technical oversight, training & support for all of the numerous Coatings Inspectors (including those covering paint coatings, other liquid applied coatings, FBE, FBE/ARO, 3LPP, TSA, high temperature, polychloroprene, specialized field joint coatings & other coatings, each involving plant, shop &/or field onshore/offshore applications for aboveground, underground, topsides, splash zone & subsea installations/assets) – Also, provided technical support for various other types of Construction & Maintenance Inspectors
· Provided Technical Training for Engineering & Operations Staff
· Shared responsibility for Cathodic Protection & Internal Corrosion Programs
· Provided support for Elastomer Programs & associated Projects needs globally
· Supported other Corrosion Assurance Reviews for existing North American assets & assisted with their resulting Project & Programs initiatives
· Provided support to: Elastomers; Metallic Materials/Metallurgy; Welding; Tank API 653, Tank Conversions & New Tank Projects; In-Line Inspection; Asset Maintenance; and Upstream & Global Corrosion Control Programs
· Helped create Pipelines & Terminals Technical Authority (TA) Training & Certification Program
· Reported to the SPLC Manager of Reliability & Integrity and Project Teams
· Work involved Billions of dollars of Projects, Programs, Installations & Existing Infrastructure Solutions
2009 - 2012 Materials & Corrosion Specialist (SME) – Dedicated Full-Time Contract Air Energi Consultant to ExxonMobil Development Company – EMDC Materials & Corrosion – Houston, Texas & Overseas
In Houston & Overseas, worked as Full-Time Dedicated Contract Consultant to ExxonMobil Development Company in the Position of Materials & Corrosion Specialist for Upstream Capital Projects & some existing assets. Primarily covered all areas of coatings & insulation, as well as cathodic protection, for both offshore & onshore projects/assets (including QA/QC). Included subsea/deep sea, topsides & onshore as a member of numerous highly accomplished Projects & Programs Teams. Also, included some pipeline internal corrosion & various material selection aspects.
· Fully responsible for all aspects of Kizomba Satellites Projects (Topsides, Subsea & Deep-Sea) Coatings, Insulation & Cathodic Protection, along with work on dozens of other Projects worldwide
· Achieved high levels of Quality Assurance, Quality Control & Quality Improvement for Kizomba Satellites Coatings, Insulation & Cathodic Protection Project Systems/Programs
· Qualified Coating/Insulation Systems never before qualified by EMDC, including one that had never been achieved/qualified by anyone in the world previously
· Put together Comprehensive Programs for Qualification & Testing of Deep-Sea Insulation Systems with unique characteristics & application challenges, including polymer, phenolic, silicone & other insulation/coating systems
· Responsible for paint coatings, other liquid applied coatings, FBE, 3LPP & Multi-Layer PP specialized field joint coatings/insulation, various types of high temperature coatings/insulation & TSA, along with other forms of coatings & insulation, each involving plant, shop &/or field onshore/offshore applications for aboveground, underground, topsides, splash zone & subsea installations/assets
· Worked with EMDC Contractors, Inspectors & many Coating/Insulation Applicators to assist them in becoming exceptional coating/insulation systems designers, specifiers, inspectors & applicators
· Successfully addressed all issues & commissioning objectives associated with Corrosion Control Systems for Golden Pass Pipeline Project (LNG), including Cathodic Protection, Coatings & Internal Corrosion aspects
· Successfully applied TSA to external surfaces of very large existing (multistory) Stainless Steel Waste Heat Recovery Vessel on Adriatic LNG Facility, while facility was in operation
· Performed highly successful work on dozens of EMDC Projects of many different types all over the world
· Designated by EMDC as a Subject Matter Expert (SME) [Not achieved by anyone until they proved their advanced expertise]
· Became one of two Deep-Sea Coatings & Insulation Experts for EMDC Materials & Corrosion
· Was one of two overall Coatings Experts for EMDC Materials & Corrosion
· Was one of three Cathodic Protection Experts for EMDC Materials & Corrosion
· Recognized as Coatings, Insulation & Cathodic Protection Expert overall – Offshore & Onshore
· Responsible for revisions of EMDC Materials & Corrosion critical Global Practices [Not allowed until advanced levels of expertise & writing abilities demonstrated]
· Supported Metallic Materials/Metallurgy Programs
· Provided Engineering/Technical support for Project Engineers, as well as Coatings, Insulation & Cathodic Protection Inspectors, as well as other types of Construction Inspectors
· Prepared formal training materials for EMDC Engineering Professional Development Program covering the field of Cathodic Protection
· Consistently & continuously developed expertise in all areas of Coatings, Insulation & Cathodic Protection Specific to EMDC, including acquisition of multiple additional NACE certifications
· Reported to Corrosion Control Team Lead(s), Project Coordinators & Project Teams
· Work involved Billions of dollars of Projects, Programs, Installations & Infrastructure Solutions
2002 - 2009 Corrosion Control Director, Supervisor & Lead Engineer / Maintenance Specialist (SME) – ConocoPhillips Pipe Line Company – Pipeline Integrity & Reliability – Ponca City, Oklahoma
Corrosion Control Director, Supervisor & Lead Engineer/Maintenance Specialist (SME) for ConocoPhillips Pipe Line Company. Designated as Corrosion Control Center of Excellence for Pipelines & Terminals. Responsible for all corrosion control programs associated with overall ConocoPhillips downstream pipelines, stations & terminals throughout the entire Continental US. Internal corrosion, cathodic protection, coatings & materials and associated QA/QC were each covered. Member &/or leader of a variety of high performance teams. Handpicked by merger/post-merger company Management to fulfill these roles as the Lead over the ConocoPhillips Pipe Line Company’s Corrosion Programs & to accomplish the numerous associated critical post-merger objectives.
· Responsible for the Management, Development, Centralization, Implementation, Maintenance & Operation of all continental US pipelines & terminals Corrosion Control Programs & associated Projects, in order to assure Asset Integrity, Reliability & Compliance nationwide
· Successfully combined all heritage companies corrosion control programs after merger of Conoco & Phillips (including other associated newly acquired Phillips companies)
· Successfully centralized all corrosion control programs & personnel into a consistent company-wide corrosion control team/program
· Successfully addressed all areas of regulatory compliance
· As Director was over Corrosion Control Engineer, three Team Leads & sixteen Corrosion Control Professionals located nationwide (i.e., four direct reports in an overall organization of twenty-one engineering & technical professionals – including myself)
· Selected by Management Team to fulfill these critical merger/post-merger transition roles, in which the appropriate merging of the various companies’ programs & the centralization of the new ConocoPhillips corrosion control programs & organization was considered essential
· Performed both as Corrosion Control Director & Lead Engineer during time as Director
· Programs included cathodic protection, internal & external coatings, internal corrosion, MIC, chemical treatment, materials selection, SCC, AC/lightning mitigation, DC interference, special surveys & testing, corrosion/failure investigations & evaluations, project design reviews, special projects & other corrosion-related efforts as necessary
· Responsibilities & activities were all-encompassing with respect to every area of corrosion mitigation & evaluation
· Provided diverse & extensive support to the Pipeline Integrity & Reliability Manager(s), Director(s) of Corrosion Control, the other Corrosion Control Engineers, the eventual six Team Leads & seventeen Corrosion Control Specialists in the field
· Also, provided diverse & extensive support to the various other Managers & other Directors, as well as the groups under the Director of Pipeline Integrity, Director of Equipment Integrity (including tanks), Director of Compliance, Director of Reliability, those over Projects, Design & Construction, and the Operations & Maintenance District Directors, along with the various Quality, HSE, Technical Services Engineers, Inspectors, Specialists, Field Maintenance Personnel & numerous other individuals & groups within & outside CPPL (including some support to Upstream & Refining)
· Filled the role of Pipelines & Terminals Corrosion Control Subject Matter Expert for CPPL & in assisting other organizations throughout ConocoPhillips worldwide
· Responsible for supporting Corrosion Control interactions with regulatory agencies
· Subject matter expert responsible for the development, preparation & maintenance of corrosion control procedures, standards, recommended practices, specifications & designs
· Responsibilities included preparation & support of the corrosion control budget
· Responsible for fielding & addressing massive numbers of corrosion control issues & objectives on a daily basis
· Worked with corporate SME’s in Ponca City/Bartlesville, as well as outside labs & consultants, to address metallurgical corrosion/failure investigations & evaluations and also provided review/comments regarding their results/reports
· Optimized Corrosion Control Programs & minimized corrosion leaks, which resulted in no regulatory fines & large cost savings
· Received award during this time for efforts in 2008 & in prior years, with respect to the ConocoPhillips Pipe Line Company Engineering Development Program in which the Corrosion Control Training Program for new engineers was created by me
· Member or representative on numerous NACE, API, PRCI, CPPL & ConocoPhillips teams & committees
· Primary assets covered included between 12,000 & 13,000 miles of pipelines, many dozens of compressor & pump stations and 90 to 95+ terminals or similar facilities, with between 900 & 1000 tanks (depending on the time period involved)
· Overall annual program budget impact of $8,000,000 to $12,000,000, as well as large annual impacts on projects & other programs
· Reported to Managers of Pipeline Integrity & Reliability and Directors of Corrosion Control
1998 - 2002 Senior Refinery Project/Area Engineer (also Projects Corrosion & Welding Advisor/ Specialist) – Phillips 66 – Borger, Texas
Phillips 66 Borger Refinery Senior Refinery Project & Area Engineer (also designated Projects Engineering Corrosion & Welding Technology Advisor/Specialist). Primary work performed in the various ARDS, Crude, Sweetening/Sulfur & Hydroprocessing Units. Also, was responsible for refinery pipelines hydrotesting, tanks/tank farms & refinery overpressure protection program. Designated as Project/Area Engineering internal corrosion & cathodic protection discipline expert, in addition to each of the other corrosion control activities, which included coatings & materials/welding. A strong contributing member of a large number of programs and associated highly successful teams.
· Performed Project Engineering & Management for Capital & Maintenance Projects, including expansions, upgrades, modifications, repairs & replacements in all units of the refinery
· Also, placed on a Corrosion Specialist parallel professional path, with various forms of outside, in-house & on-the-job training provided to enhance knowledge of refinery processes, related corrosion issues, material selection & other forms of corrosion mitigation, along with company’s Project Management training
· Provided Area/Operations Engineering functions as needed
· Responsible for Projects development, research, justifications, estimates, scoping, planning, evaluations, execution, designs, reviews, oversight, coordination, documentation, budget/progress tracking, cost control, technical oversight/guidance & turnaround coordination/support
· Responsible for covering metallurgy/material selection (e.g., duplex stainless, chrome alloys, Inconel, coatings, gaskets/seals, etc.), welding (including weld overlay) & piping/equipment design considerations for corrosion, erosion, fouling & failure mitigation
· Worked extensively with corporate SME’s in Bartlesville in addressing the areas of metallurgy/material selection, welding, corrosion/failure investigation & evaluation and stress analysis
· Worked primarily with contract chemical provider on chemical treatment issues
· Handled numerous projects, technical issues & other assignments simultaneously & continuously
· Conducted/chaired all related Project Team, development, design, planning, coordination & evaluation meetings
· Prepared Project packages & presented them to Management for approval
· Coordinated, supported & tracked procurement & construction activities
· Acted as a discipline expert assisting Project Teams, area engineers, designers, operations & maintenance personnel, inspectors, emergency response/rescue team & other groups, covering the areas of mechanical, piping, civil/structural, utilities, metallurgy/material selection & corrosion control engineering, as well as associated welding technology
· Refinery DOT Pipeline hydrotest expert
· Engineer responsible for Refinery & NGL Tanks
· Other areas of engineering/technical coverage included: vessels -- exchangers -- numerous & various forms of process equipment -- structures -- instrumentation & controls -- central & distributed control systems – metering, measurement & sensing -- electrical -- furnaces & refractory -- insulation -- rotating equipment including pumps, turbines & compressors -- valves & control valves – overpressure protection – NDT/NDE -- internal & external coatings -- regulations, codes & standards -- equipment & system records -- project records -- accounting records -- budgeting
· Developed, researched, scoped, front end loaded, designed, coordinated & tracked Projects, while updating Business Units, Management & Supervision regarding status/progress
· In last year, was also given responsibility for Overpressure Protection Program & initial steps towards overall oversight of Cathodic Protection Program
· Supported the Business Units on a daily basis, while working directly with Management, Supervision, Operations, Maintenance, Design, SME, Reliability, Inspection, Process, Safety, Environmental, Technical, Planning, Economics, Accounting, Procurement, Contracts, Construction, and Turnaround personnel
· Provided oversight for any contract/alliance (EPC/EPCM) engineering & design activities – Worked closely with contract/alliance construction groups
· Teamed with construction representatives & contractors to ensure proper project construction execution, completion, commissioning & startup
· Worked to maximize safety, productivity, efficiency, compliance, reliability, corrosion/erosion/fouling mitigation & production capabilities of each unit
· Diligently focused on keeping projects within budget & on schedule
· Was Borger Engineering Representative to Refinery Risk Based Inspection (RBI) Team, Member of Borger Piping Specifications Committee & Structural Collapse Advisor to Borger Refinery Emergency Response Team
· Achieved high levels of customer satisfaction
· Responsible for Capital & Maintenance Projects, individually ranging from $100,000 to $3,000,000
· Overall annual projects budget impact of $3,000,000 to $10,000,000, with additional annual budget impacts for O&M programs
· Reported to Refinery Project Team Lead
1994 - 1998 Project Engineer & System Engineer / Risk Management (also Corrosion & Welding Advisor/Specialist) – US DOE Pantex Plant – Amarillo, Texas
The USDOE Pantex Plant was the nation's weapons assembly & disassembly plant, which also produced & handled special high explosives.
Mason & Hanger Corporation System Engineer, discipline expert & technical advisor in the fields of natural gas, piping, pressured systems, QA/QC, cathodic protection, corrosion control, material selection, mechanical, wastewater, fire water, water, utility, and civil/structural engineering, as well as welding technology.
· Also, provided system/facility configuration & risk management activities & expertise, supported operation & maintenance efforts, supported construction activities & managed special projects/studies
· Included in areas of engineering/technical coverage were pipelines, piping, instrumentation & controls, valves & control valves, regulators & metering, overpressure protection, hydrotests, fixed & rotating equipment, external coatings, cathodic protection systems, internal corrosion, isolation, materials, structures, buildings, various other systems/components & other plant efforts
· Participated in corrosion/failure mechanism investigations & evaluations
· These responsibilities encompassed a 10,200 acre site, including 425 buildings containing a total of 2,7